MANUFACTURING PROCESS - ZYPHERION ENTERPRISES
01
THEORY
Extensive research and design study to understand the specifications and quality requirements for Surgical, Dental, and Beauty Instruments manufacturing.
02
FORGING
Hot working process of premium-grade stainless steel using advanced hammering techniques to produce the basic shape of the instrument.
03
FORGING INSPECTION
In-shop inspection of all forged materials to ensure products meet international standards and design specifications.
04
MACHINING
Precision machine finishing using grinders and lathes to achieve exact dimensions and required finishes.
05
MILLING
Cutting operations including boring, drilling, profiling, shaping, tapping, grinding, and knurling as per specifications.
06
INSPECTION
Pre and post-operation inspection using semi-automated laser technology and 100% manual verification.
07
FILLING
Material specification finalization according to customer and company quality standards.
08
FILLING INSPECTION
Comprehensive inspection ensuring all items meet required standards and company specifications.
09
BINDING AND TAMPER
Workmanship grading and quality check to ensure products meet required standards.
10
SNIFFING FITTING
Non-destructive testing technique applied to check critical components and joints.
11
PLANT OR HEAT TREATMENT
Controlled heating and tempering process to enhance instrument durability and performance.
12
POLISHING
Electrochemical polishing combined with fine sandpapering to achieve premium surface finish.
13
QA INSPECTION x5
Five-step comprehensive quality assurance inspection during this critical phase.
14
ULTRASONIC CLEANING
Ultrasonic vibration removes dirt, particles, and defects, followed by salt water rinse and heat treatment.
15
LUBRICATION
Application of premium lubricating compound to all moving parts to prevent friction and ensure smooth operation.